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Stock tanks and controlled nutrient dosing equipment in a greenhouse

CONTROLLED NUTRIENT PREPARATION AND DOSING

Greenhouse Fertigation Systems

We design greenhouse fertigation systems around the crop, cultivation method, water quality, irrigation zones and nutrient recipes to be applied.

From stock tanks and dosing pumps to EC and pH measurement and recipe automation, nutrient-solution preparation is assessed within one control structure.

How Does a Greenhouse Fertigation System Work?

Fertigation applies plant nutrients with irrigation water under a defined recipe and controlled process. Concentrated fertilizers are prepared as stock solutions, while components that may react are kept in separate tanks. A and B stock tanks can be accompanied by a separate acid or pH adjustment line when the project requires it. Equipment, wetted materials and separation are selected through appropriate specialist assessment to manage incompatibility, precipitation and safe operation.

Dosing pumps or another injection method suited to the project transfer stock solutions into the main mixing water. Target values come from recipes provided by the operation, grower or relevant crop specialist. The system does not create agronomic recipes; it is configured to apply supplied targets within defined technical limits and control scenarios. Water quality and starting EC and pH values provide essential inputs for measurement and dosing design.

A Controlled Process from Recipe to Application

EC and pH sensors measure the prepared solution in the mixing unit. The controller compares readings with recipe targets and manages the appropriate dosing equipment. Separate recipes or schedules may be assigned to irrigation zones serving different crops or growth stages. The finished nutrient solution then enters the irrigation distribution system. Fertigation prepares and doses nutrients, while irrigation automation carries the solution to the selected zones.

Repeatable operation depends on regular calibration of probes and dosing equipment. Alarms may cover tank level, measurement range, flow status and EC or pH values outside set limits. Records help operators review programs and measured conditions. During commissioning, sensors, dosing lines, recipe changes, interlocks and alarm scenarios are tested together with the site’s safe operating procedures.

  • Stock-solution preparationKeeping incompatible components separate in suitable tanks and materials.
  • Controlled nutrient injectionManaging the selected dosing method against supplied recipe targets.
  • EC and pH measurementMonitoring and controlling the values of the prepared solution.
  • Recipe, zone and alarm managementAssigning programs and tracking records, status and warnings.
Stock tanks and controlled nutrient dosing equipment in a greenhouse

GREENHOUSE FERTIGATION SYSTEMS

What Is Included in a Fertigation Project?

Crop and cultivation assessment

Soil, substrate or hydroponic production and the recipe structure supplied by the operation are reviewed.

Water quality and source conditions

Starting EC, pH and relevant analyses inform the preparation and measurement approach.

Stock tanks and mixing arrangement

A/B separation, dedicated lines, access and mixing sequence are defined.

Dosing pump or injection selection

The method is assessed against flow conditions, control range and system capacity.

EC and pH instruments

Probes, measuring points and control ranges are selected for project conditions.

Recipe and irrigation-zone control

Supplied targets are assigned to the appropriate zones and operating schedules.

Automation, alarms and data logging

Operator screens, warnings and the required record structure are planned.

Calibration, testing and commissioning

Sensors, dosing lines, recipes and safety scenarios are verified before operation.

CONTROLLED NUTRIENT PREPARATION AND DOSING

Greenhouse Fertigation Project Process

  1. 01

    Collecting production and irrigation information

    Crop, method, zones, existing irrigation and operating expectations are recorded.

  2. 02

    Reviewing water quality and recipe structure

    Analyses and targets supplied by the grower, operation or relevant specialist are reviewed.

  3. 03

    Designing tanks, dosing and measurement

    Separation, injection method, sensor points and process flow are defined.

  4. 04

    Selecting equipment and automation

    Compatible tanks, pumps, valves, probes, controllers and alarms are specified.

  5. 05

    Installation and irrigation integration

    The preparation unit is connected to existing or new distribution through controlled interfaces.

  6. 06

    Calibration, testing and commissioning

    Measurements, dosing response, recipe changes, logging and alarm scenarios are tested.

The project schedule is established after water analysis, recipe structure, existing infrastructure, site and equipment scope are reviewed.

INTEGRATED GREENHOUSE TECHNOLOGIES

Controlled Preparation and Distribution of Nutrient Solution

A correct recipe alone is not enough. Stock tanks, dosing equipment, EC and pH sensors and irrigation zones must work together. Fertigation prepares the nutrient solution; irrigation automation distributes it to the assigned zones. Alarms and operator oversight keep both roles traceable.

Greenhouse cutaway showing structure, heating, irrigation, fertigation, LED lighting and automation
  • Modular DesignSuitable for projects of every scale
  • Integrated SystemsWorking together in harmony
  • Long-lasting StructureReliable and sustainable

What’s in the System?

Fertigation System: Controlled nutrient preparation and dosing.

How Is a Fertigation System Selected?

System architecture is selected by evaluating production data and the technical requirements of recipes supplied by the operation.

Crop
Growth stages affect the recipe and program structure to be applied.
Cultivation method
Soil, substrate and hydroponic production require different preparation and control arrangements.
Nutrient recipes
Targets supplied by the operation or specialist guide tank and dosing architecture.
Water quality and starting EC/pH
Source conditions affect the measurement and control approach.
Irrigation flow and number of zones
Flow and segmentation define mixing operation and recipe transitions.
Number of stock tanks
Chemical compatibility and concentrates determine separation requirements.
Dosing accuracy and measurement
Control expectations guide injection equipment and sensor selection.
Automation, alarms and logging
Monitored values, warnings and reporting depth are defined for the operator.

Greenhouse Fertigation Solutions

No option fits every project. Selection depends on cultivation method, capacity, water quality, recipe structure and control needs.

A/B stock-tank fertigation systems

Separate storage and suction arrangements are planned for incompatible concentrates.

Dosing-pump nutrient injection

Dosing pumps manage nutrient lines for the required flow and control range.

Venturi-based injection

Venturi is considered only when hydraulic conditions and control needs are suitable.

EC and pH controlled mixing units

Sensors and controls compare measured solution values with supplied targets.

Hydroponic nutrient preparation

Preparation, application and any return-water strategy are coordinated with the production system.

Recipe and zone-based automation

Defined recipes, schedules and zone assignments are managed through central control.

Why Is Fertigation Automation Important?

Repeatable dosing control

It supports applying defined recipes through consistent control steps.

EC and pH monitoring

Operators can follow measured solution values during operation.

Zone and recipe management

Programs can be assigned to different production areas.

Alarms, records and oversight

Out-of-range conditions become visible and operating history can be reviewed.

Accurate Measurement, Calibration and Material Compatibility

Safe, sustainable operation depends on accurate measurement, compatible wetted components and practical access for inspection, cleaning and maintenance.

Probe checks and calibration
EC and pH probes require regular inspection and calibration under manufacturer requirements.
Material compatibility
Tanks, pumps, seals and pipes must be selected for the chemicals used through specialist assessment.
Stock-solution separation
A and B solutions remain separate where incompatibility and precipitation risks require it.
Safe operation and access
Acid or pH-control lines require suitable equipment, procedures and maintenance access.

Frequently Asked Questions About Greenhouse Fertigation

What is a fertigation system?

It is a technical system that doses plant nutrients into irrigation water under defined recipe and control values.

How does greenhouse fertigation automation work?

Injection equipment transfers stock solutions into mixing water while sensors and controls monitor supplied targets.

Why are EC and pH controls important?

They help compare the prepared solution with defined targets and make conditions visible to the operator.

Why are A and B fertilizer tanks kept separate?

They separate concentrated components that could react and form precipitates if combined.

Can fertigation be added to an existing irrigation system?

Integration options can be identified after flow, pressure, zones, controls and material compatibility are reviewed.

Can fertigation be used in hydroponic production?

Yes. Preparation, measurement and any return-water strategy are designed for the hydroponic arrangement.

Can different recipes be applied to different irrigation zones?

Separate recipes or schedules can be assigned when the control and process architecture supports them.

What information is needed for a fertigation project?

Crop, cultivation method, water analysis, flow, zones, recipe structure, existing equipment and control needs are required.

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